2025-02-13
In recent years, the rapid growth of China's smart TV market has driven a surge in demand for TV installation brackets.
A well-known domestic manufacturer of TV installation brackets (hereinafter referred to as the "customer") plans to improve supply chain efficiency due to capacity expansion and technological upgrading needs, focusing on solving the standardized supply problem of screw packages (including various specifications of screws, washers, etc.).
1. Customized multi specification design
Based on the diverse requirements of customer produced TV bracket models (such as wall mounted, rotary, telescopic, etc.), our company has modularized the screw package, covering M4-M8 screws of different specifications, anti loosening washers, and pre installed accessories, to ensure precise compatibility with the bracket structure.
2. Large scale production and flexible supply
To meet the high-intensity demand of customers for a monthly supply of 200000 sets, our company has introduced 5 automatic screw sorting and packaging lines, shortening the production cycle of screw packages to 5 days, and establishing a dynamic inventory management system to achieve flexible allocation during order fluctuations.
3. Quality control system
Adopting high-strength carbon steel and environmentally friendly galvanizing process, passing salt spray testing (24-48 hours without corrosion);
Terminal testing: Conduct load testing on randomly selected batches of screw packages and customer bracket products (with a load-bearing capacity of ≥ 50kg).
Collaboration achievements and benefits
1. Centralized procurement reduces the cost of a single set of screw packages by 8-12%.
2. Technological synergy effect
Through joint research and development, we have launched a patented design for the "quick installation screw package" (one click buckle structure), which reduces customer installation time by 30%. This solution has been applied to the customer's new generation of bracket products and has received high praise in the market.
3. Expansion of industry influence
This cooperation case has become a benchmark for the integration of the domestic home appliance parts supply chain, attracting multiple bracket manufacturers to seek similar cooperation models.